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Old 08-12-2008, 05:46 PM   #16
xkingraptor350x
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Default Raptor 350 clutch release parts

have you recently taken the the clutch cover off?? it could be the part that sticks out of your case and might have the teeth misaligned to much one way?



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Old 08-12-2008, 06:15 PM   #17
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Default Raptor 350 clutch release parts

[quote author=blubberbutt board=general thread=3193 post=95084 time=1218568614]Please oh please tell me what the hell I'm doing wrong here!! I feel like my clutch cable is like a foot too long .. I can't get the slack out of it!!

The cable looks to be routed wrong but it will work that way. I would take the clutch lever off of the case and postion it so you get all the free play out of the clutch assembly and then re install the cable.
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Old 08-13-2008, 09:38 AM   #18
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Default Raptor 350 clutch release parts


Quote:
Originally Posted by xkingraptor350x
have you recently taken the the clutch cover off?? it could be the part that sticks out of your case and might have the teeth misaligned to much one way?
No sir, that cover has never been of to the best of my knowledge & it definitely hasn't come off recently.
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Old 08-13-2008, 09:40 AM   #19
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Default Raptor 350 clutch release parts


Quote:

The cable looks to be routed wrong but it will work that way. I would take the clutch lever off of the case and postion it so you get all the free play out of the clutch assembly and then re install the cable.
Yes I tried routing it 2 different ways & when I took this pic it (clutch cable) was laying on the engine. So when you say the "clutch lever off the case" are you referring to the "push lever assembly"? If so I did that as well .. I've adjusted everything I know to adjust. I finally got too pissed off about it & when back to the factory setup for now.
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Old 08-13-2008, 06:02 PM   #20
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Default Raptor 350 clutch release parts

Everything looks to be mounted right.
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Old 09-04-2008, 07:46 PM   #21
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Default Raptor 350 clutch release parts

one thing you have to install the lever on the push rod assembly correctly to take up all the slack or slop/free play from the space it take to contact the pressure plate assembly on the clutch. This might take a couple times to get the lever correctly on the push rod assembly but once you do you will relise the difference. So basically if you find that you are having to lenght out all of your adjustments then you need to take off the raptor lever and install it farther away from the cable. If you find that you are all the way in on all your adjustments then you to take and install the lever assembly closer to the cable. This may only be a couple of teeth off one way or the other.
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Old 11-07-2008, 10:02 AM   #22
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Default Raptor 350 clutch release parts

When ordering these parts should I be getting the stuff for a 2004 Raptor? That website lists model years from 2004 on up... I have a 2003 Warrior and wanna do this mod.
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Old 11-13-2008, 10:09 PM   #23
dave76
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Default Raptor 350 clutch release parts

Any year Raptor 350, so 04 and up.
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Old 05-30-2009, 01:27 AM   #24
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Default Raptor 350 clutch release parts

That looks like a great mod..One of my biggest complaints on my warrior is the stiff clutch..
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Old 05-30-2009, 09:51 AM   #25
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Default Raptor 350 clutch release parts

that sounds great.ive been wondering about that.ill have to get me one as soon as the unemployment check gets here.my left forearm is gettin to be REALLY BIG!!!
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Old 05-30-2009, 01:30 PM   #26
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Default Raptor 350 clutch release parts

It really works awesome. I wish I would have done it when I had my warrior, I tried everythign but this and nothing worked. Not long after I sold my warrior to my buddy I helped him get the parts together and do the rappy clutch mod, and it makes a huge difference, the clutch is as smooth as my 700 now.
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Old 05-31-2009, 02:37 PM   #27
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Default Raptor 350 clutch release parts

I went with the magura hydraulic clutch setup.......soooooo smooth!
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Old 06-01-2009, 09:24 AM   #28
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Default Raptor 350 clutch release parts

I ended using the MSR EZ Pull clutch lever & a motion pro cable .. MUCH better than before!!
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Old 06-16-2009, 07:50 PM   #29
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Default Raptor 350 clutch release parts

Just finished installing the parts and it works great.I think you could get by with some stock parts though.The push lever would work if flipped over to gain a bit of height,torsion spring is the same.Big improvement though,much easier to pull.
I think these three parts would be enough to change it over;
5YT-15441-10-00 HOLDER, CLUTCH CABLE

95817-08045-00 BOLT, FLANGE (95802-08045-00)

5YT-26335-10-00 CABLE, CLUTCH

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Old 08-11-2009, 01:34 PM   #30
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Default Raptor 350 clutch release parts

whats the advantage of doin this?
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